Apave employees inspecting a pipeline

Pipelines

In terms of energy, our consumption is growing faster than our production, so we are forced to import. Our oil production covers only 15% of our consumption, and natural gas 46%. Imports are therefore massive and we are the world's second largest net importer of oil, with 263.1 Mt, including 213.7 Mt of crude and 49.4 Mt of products. Imports come mainly from the Middle East, West Africa and the United States. In addition, there are 23 refineries - 19 in the public sector, 3 in the private sector and 1 in a joint venture.

 

With 16 pipelines, including 5 oil pipelines, 7 gas pipelines and 4 pipelines dedicated to by-products, such as petrol and ethylene, we have to cope with an ever-increasing demand in needs, especially in the south of the country. In total, almost 22,000 km of gas pipelines are operational and about 13,000 km of pipelines are under development as of June 2022, as part of the gas network. The pipeline coverage is to increase by about 60% over 34,500 km by 2024-25. All states are to be connected by a national mainline network by 2027.

Therefore, ensuring the safe transport of oil and gas through the pipeline network is paramount. Apave can help you with all your problems, whether you are a refiner or a pipeline operator, particularly in non-destructive testing.

Your

Key Issues

Part of the current oil and gas pipeline network is considered impassable. This is due to many different reasons, such as multiple diameter lines, sharp bends, events (floods, landslides and earthquakes) or human activity such as mining, agriculture and construction. Apave has a number of inspection tools capable of inspecting their pipelines both above and below ground. The objective is to obtain accurate information on pipeline integrity, pipeline stress and potential locations where an ILI tool would get stuck.

 

  • Ensuring the Integrity and Reliability of the Product
  • Preventing Accidents and Saving Lives
  • Aiding in Product Design
  • Controlling Maintenance Processes
  • Lowering Maintenance Costs
  • Maintaining Uniform Quality Level

Our services

for pipelines

  • Fitness for purpose/service
  • Assessment of remaining service life
  • Failure analysis
  • HAZOP study
  • Safety Integrity Level Verification studies
  • Construction supervision on site or quality inspection on site
  • Audit/Qualification/Supplier Approval
  • Statutory inspection and certification: PED, TPED
  • Radiographic testing
  • Gamma ray – (Ir-192, Co-60, & Se-75) & X-rays
  • Small Controlled Area Radiography (SCAR) / Close Proximity System (CPS)
  • Digital Radiography
  • Computed radiography
  • Ultrasonic testing
  • TOFD (Time Of Flight Diffraction)
  • Phased array UT
  • Magnetic Particle testing (Wet & Dry - Fluorescent & Non Fluorescent)
  • Liquid Penetrant Testing (Fluorescent & Non-Fluorescent) Hardness testing
  • Ferrite testing
  • Leak Detection
  • Other testing
  • Visual testing
  • Hardness testing
  • Alloy Analyzer – PMI BY XRF
  • Repair & Servicing of NDT Equipments
  • NDT Training & Consultancy

Gas pipelines

special facilities

From gas extraction sites, compressor stations, regulator stations and pipelines to the transport of this gas, the safety of gas pipelines is special. Apave is present throughout the pipeline life cycle (design, construction, operation and maintenance).

From construction sites, through supervision of site construction, quality inspection in the field and safety and reliability during pipeline maintenance, Apave has developed know-how in the technical inspection of constructions, non-destructive testing of installations and certification of management systems.

Apave's international experience in risk management enables us to offer you solutions adapted to your problems in order to guarantee the continuity of gas transport.

Maharashtra Gas Limited and Maharashtra Natural Gas Limited
City gas pipelines within Navi Mumbai and Pune
Apave teams carried out non-destructive testing on all pipelines and distribution systems within the city limits (LPG and CNG gas).
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Current Magnetometric Inspection (CMI)

one of our many solutions

Current magnetometric inspection (CMI) is able to overcome many constraints. CMI is a method that does not require direct assessment in contact with the pipeline.

Although buried, the geographical location of pipelines is not fixed and continues to change due to various natural and human events. This unwanted movement causes additional stresses that threaten the integrity of pipelines, such as bending, buckling, wrinkling and even cracking.

This is particularly important after events such as floods, landslides and earthquakes, in order to measure the impact of potential damage. The remotely operated aerial CMI can receive information on the movement of the line immediately after the events, without any threat to the line inspector. It is possible to inspect areas where human access is prohibited.
Indeed, it is possible to determine the absolute position of the pipeline with a specified maximum uncertainty of only 40 mm.

With different inspections, the data is compiled to provide a complete picture of the pipeline integrity.

Pipeline inspection
NDT Inspection

NDT uses special equipment and methods to learn (variations in structure, minute changes in surface finish, and the presence of cracks or other physical discontinuities, to measure the thickness of materials and coatings and to determine other characteristics about the object) without harming the object.

Choosing the right method and technique is an important part of performing NDT to maximize the “Probability of Detection”. Apave in India help you with all your NDT projects.

CPR in live workshop
Control and maintenance of pressure equipment

In the industrial context, pressure equipment is of crucial importance, both for the safety of installations and the performance of processes. Manufacturing, oil, chemical and other industries rely heavily on pressure equipment to ensure the continuity of their operations. Managing pressure equipment involves major challenges in terms of safety and compliance with regulatory standards. The potential risks of industrial accidents causing environmental damage and negatively impacting human safety. Apave in India carries out regular inspections, compliance assessments and risk analyses to ensure the proper operation and safety of pressure equipment.

 


CONTACT US

Simple request for information, request for quote, our experts remain at your disposal to answer your needs.

Why Choose

Apave India ? 

Number 1

Our customer relationship approach

Apave is the right choice for clients who are looking for a trusted company with a solid international reputation. The loyalty and trust of our clients is a testament to our commitment to providing quality services. Apave constantly strives to exceed your expectations in terms of safety and compliance.
Number 2

Our competitive prices

Our teams are committed to responding quickly to your requests by offering quality services at competitive prices. All of our service rates can be adapted to your needs.
Number 3

Our core values

Our group is built on strong values: customer focus, independence, professionalism, and integrity and respect. These values help shape our culture and work environment and ensure that our employees all work towards the same goals. These values are embedded in all of our processes, from staff training to service delivery, ensuring quality services.